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LAM 716-443090-002 Upper Gas Inlet Ring
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
  • E-mail: plc66@qq.com

Product Description

LAM 716-443090-002 Upper Gas Inlet Ring

1. Product Description

716-443090-002 is an original OEM chamber component manufactured exclusively for Lam Research semiconductor etch and thin-film deposition processing tools, named Upper Gas Inlet Ring. It is a core gas distribution hardware installed inside the process vacuum chamber, responsible for uniform delivery of process, purge and carrier gases across the wafer surface during plasma etching and deposition cycles.

  • Precision machined metal alloy ring with micro-sized gas injection orifice arrays distributed in concentric circular patterns to achieve homogeneous gas flow distribution on 200mm / 300mm silicon wafers.
  • Surface treated with anti-corrosion and plasma-resistant coating to resist erosion from fluorine, chlorine and other reactive etching chemistries under high-energy plasma environments.
  • Integrated sealing grooves and locating alignment notches for precise mechanical positioning and vacuum tight sealing when assembled to upper chamber gas manifold assemblies.
  • Conforms to strict semiconductor cleanroom cleanliness standards, precision dimensional tolerances to eliminate gas flow skew that causes uneven wafer etching rate.
  • Customized LAM part revision optimized for high-power RF plasma chambers, compatible with LAM Rainbow, Exelan and Versys series processing platforms.
  • Designed for controlled thermal cycling inside vacuum chambers, maintains stable dimensional stability under repeated heating and cooling process cycles.

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2. Core Product Functions

  • Uniform Process Gas Dispersion: Distribute reactive etchant gases, inert purge gases and dilution carrier gases evenly across the entire wafer plane via precision micro-orifices, ensuring consistent etching depth and film thickness uniformity across wafer surface.
  • Vacuum Chamber Sealing & Gas Isolation: Forms a sealed interface between upper gas supply manifold and plasma reaction cavity, preventing gas leakage and cross-contamination of different process chemistries inside vacuum chamber.
  • Plasma Stability Control: Regulates gas injection velocity and spatial distribution to stabilize plasma density distribution, eliminating process defects such as micro-loading, etch skew and edge-to-center wafer profile deviation.
  • Thermal Buffer for Chamber Environment: Acts as a heat transfer buffer between heated gas delivery lines and cool chamber walls, avoiding premature gas condensation and particle generation inside process cavity.
  • Process Repeatability Assurance: Fixed orifice layout and flow impedance design guarantee identical gas flow profiles batch-to-batch, maintaining consistent semiconductor process recipe performance for mass wafer production.
  • Particle Reduction: Smooth plasma-resistant coating minimizes sputtering and material shedding during long plasma exposure, reducing wafer defect counts induced by chamber particle contamination.

3. Typical Application Scenarios

  • Lam Research inductively coupled plasma (ICP) etch chambers for logic, memory and power semiconductor wafer manufacturing.
  • High aspect ratio dielectric and conductor etching processes for advanced node semiconductor devices.
  • Wafer thin-film deposition pre-treatment and surface passivation process chambers requiring precise gas distribution control.
  • 200mm / 300mm cleanroom production fabs with continuous batch wafer processing under high RF plasma power operating conditions.
  • Semiconductor fab chamber preventive maintenance (PM) spare parts replacement to restore chamber gas flow uniformity after long-term plasma erosion.

4. Common Issues & Troubleshooting

Issue 1: Uneven wafer etch rate, center-edge profile deviation

Root Causes: Partial clogging of micro gas orifices by polymer byproduct deposition, uneven plasma erosion of ring surface coating, misaligned installation offsetting gas injection pattern. Solutions: Perform wet chemical clean to remove polymer residues from all orifices, inspect surface coating wear, re-align locating notches and fully seat ring to manifold seal surface.

Issue 2: Increased particle contamination and wafer defect counts

Root Causes: Damaged anti-plasma coating with spalling, surface pitting from long reactive plasma exposure, scratched ring surface during PM handling. Solutions: Replace the 716-443090-002 gas inlet ring once coating degradation is detected, implement anti-scratch handling protocols during chamber maintenance.

Issue 3: Vacuum pressure instability and gas leakage alarm during process run

Root Causes: Worn sealing groove on ring edge, damaged interface O-ring mating surface, foreign particles trapped between ring and manifold sealing face. Solutions: Polish ring sealing surface, replace matched chamber O-rings, fully purge and clean contact surfaces before reinstallation.

Issue 4: Process recipe drift after multiple production batches

Root Causes: Gradual enlargement of gas orifices due to plasma sputtering altering gas flow impedance. Solutions: Schedule periodic replacement of upper gas inlet ring according to fab PM cycle, re-calibrate gas mass flow controllers after ring swap.

Issue 5: Plasma ignition instability and intermittent arc discharge inside chamber

Root Causes: Uneven gas injection distribution from blocked orifices causing localized high gas concentration, exposed conductive substrate from coating loss. Solutions: Full orifice unclog cleaning, inspect coating integrity, replace ring if severe substrate exposure is present.


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