ABB CI858K01 3BSE018135R1 | DriveBus Interface Module for AC 800M
Connects up to 24 ABB Drives to AC 800M Controllers - Hot - Swap, 1 Mbps DriveBus, CEX - Bus Powered, IP20 Protection for Sectional Drive Applications
1. Product Overview
The ABB CI858K01 3BSE018135R1 is a specialized DriveBus interface module for the ABB AC 800M automation system, serving as a high - performance communication bridge between AC 800M controllers and ABB industrial drives in sectional drive applications like rolling mills and paper machines. It supports the DriveBus protocol with a 1 Mbps data rate, allowing a single module to connect up to 24 ABB drives, and an AC 800M controller to link a maximum of two CI858K01 modules for expanded drive connectivity. The module gets power from the AC 800M processor unit via the CEX - Bus, eliminating the need for external power, and offers hot - swap functionality for maintenance without system shutdown. With an operating temperature range of 0°C to +55°C, IP20 protection, and compliance with marine certifications (ABS, BV, DNV - GL, LR) and ISA 71.04 G3 corrosion protection, it delivers reliable, real - time communication for precise speed, torque, and position control of drives in harsh industrial settings, crucial for optimizing production efficiency and minimizing downtime in critical manufacturing processes.
Key Specifications
• Model: CI858K01 3BSE018135R1 (DriveBus Interface Module for ABB AC 800M System)
• Communication Protocol: DriveBus (Optimized for ABB Sectional Drive Applications)
• Data Rate: 1 Mbps (Max.) for Real - time Drive Control and Status Monitoring
• Max. Drive Connectivity: 24 ABB Drives per Module; 2 Modules Max. per AC 800M Controller
• Power Supply: CEX - Bus from AC 800M Processor Unit (No External Power Needed)
• Hot - Swap: Supported for DriveBus (Maintenance Without System Shutdown)
• Connector: 25 - Pin D - Sub (DB25) for DriveBus Field Wiring
• Operating Temperature: 0°C to +55°C (+32°F to +131°F); Storage: -40°C to +70°C (-40°F to +158°F)
• Dimensions: 115mm × 60mm × 25mm (Module); Net Weight: ~0.55kg (Including TP858 Baseplate)
• Certifications: CE, Marine (ABS, BV, DNV - GL, LR), ISA 71.04 G3 Corrosion Protection, IP20 (EN60529)
2. Core Features
• DriveBus Optimization: Tailored for ABB Rolling Mill and Paper Machine Sectional Drive Control, Ensuring Synchronized Multi - Drive Operations.
• High - Density Drive Connectivity: 24 - Drive Capacity per Module Meets the Needs of Large - Scale Drive Systems.
• CEX - Bus Powering: Simplifies Installation and Reduces Wiring by Drawing Power from the AC 800M Processor.
• Hot - Swap Capability: Replace or Maintain the Module Without Stopping the System, Maximizing Production Uptime.
• Dual Module Expansion: One AC 800M Controller Can Connect Two CI858K01 Modules for Up to 48 Drives.
• Industrial - Grade Reliability: IP20 Protection, ISA 71.04 G3 Corrosion Resistance, and Marine Certifications for Harsh Environments.
• Real - time Communication: 1 Mbps DriveBus Rate Enables Fast Data Exchange for Precise Drive Control and Status Feedback.
YMGK Purchase Information
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3. Typical Applications
• Rolling Mills: Control of Multiple Drives for Strip Rolling, Ensuring Uniform Thickness and Tension via Synchronized DriveBus Communication.
• Paper Machines: Coordinate Speed and Tension of Sectional Drives (Forming, Press, Dryer Sections) for Consistent Paper Quality.
• Metal Processing: Drive Control for Extruders, Calendars, and Cut - to - Length Systems with Real - time Torque and Speed Adjustment.
• Pulp & Paper: Multi - Drive Coordination in Pulp Digester and Bleaching Line Operations.
• Marine Propulsion: Certified for Shipboard Drive Control Systems, Providing Reliable Communication in Maritime Environments.
4. Installation & Maintenance
Installation: Mount on TP858 Baseplate; Insert into AC 800M Controller CEX - Bus Slot; Connect DriveBus via DB25 Connector; No External Power Wiring Needed.
Configuration: Set Drive Addresses via Drive Parameters; Configure CI858K01 in Control Builder Plus; Assign DriveBus Communication Parameters (Baud Rate, Node Count).
Maintenance: Weekly: Check Status LEDs (Power, Communication, Fault) for Module Health. Quarterly: Inspect DB25 Connector for Loose Wires; Verify CEX - Bus Connection. Annual: Clean Module Vents; Update Firmware via AC 800M Service Port.
Fault Diagnosis: Communication Loss: Check DriveBus Wiring and Termination; Verify Drive Addresses. Power Failure: Confirm CEX - Bus Power from AC 800M Processor; Reseat Module in CEX - Bus Slot.
Technical Document | ABB CI858K01 3BSE018135R1 | DriveBus Interface Module for AC 800M Automation Systems
