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XDD501A101 3BHE036342R0101 Processor Module--KIMI
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
  • E-mail: plc66@qq.com

Product Description


ABB XDD501A101 3BHE036342R0101 Processor Module (UNITROL 5000 Series)
Core Processing Unit for Generator Excitation Control & Data Management
1. Product Overview

The ABB XDD501A101 3BHE036342R0101 is a high-performance processor module designed for the UNITROL 5000 generator excitation system, serving as the core control unit responsible for executing complex excitation control algorithms, real-time data processing, and system coordination. Equipped with a 32-bit RISC processor (400 MHz clock speed), 128 MB DDR3 RAM, and 64 MB non-volatile flash memory, it delivers fast calculation capabilities to support advanced control functions such as automatic voltage regulation (AVR), power factor control (PFC), and field current regulation (FCR). Featuring dual redundant Masterbus 300 communication interfaces, it enables seamless integration with I/O modules, communication modules, and upper-level DCS/SCADA systems, ensuring reliable data exchange in mission-critical power generation applications. With 2500 V AC galvanic isolation between the processing core and external circuits, built-in fault detection, and self-diagnostic functions, it operates stably in harsh industrial environments with strong electromagnetic interference (EMI), wide temperature fluctuations (-25°C to +70°C), and high vibration levels. It is ideal for thermal power plants, hydropower stations, nuclear facilities, and renewable energy generation systems where precise and reliable excitation control is essential for generator stability, grid synchronization, and operational safety.


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2. Key Technical Specifications
• Brand & Model: ABB XDD501A101 3BHE036342R0101
• Product Type: Processor Module (UNITROL 5000 Series)
• Core Function: Excitation Control Algorithm Execution, Real-Time Data Processing, System Coordination, Redundant Communication
• Processor: 32-bit RISC (400 MHz Clock Speed)
• Memory: 128 MB DDR3 RAM; 64 MB Non-Volatile Flash Memory
• Communication Interfaces: 2 x Masterbus 300 (Redundant; 1 Mbps Data Rate)
• I/O Compatibility: Supports up to 16 I/O Modules (Analog/Digital); 256 I/O Channels
• Isolation Rating: 2500 V AC (Core-to-External Circuits; Channel-to-Ground)
• Power Supply: 24 V DC (Dual Redundant Inputs; Typical Current: 200 mA; Range: 19.2-30 V DC)
• Operating Temperature: -25°C to +70°C; Storage Temperature: -40°C to +85°C
• Protection Features: Overvoltage, Reverse Polarity, Short-Circuit Protection; EMC Compliant with IEC 61000-6-2/4
• Mounting: UNITROL 5000 Standard Rack (3U Height; 1 Slot Width)
• Physical Dimensions: 170 mm × 100 mm × 20 mm; Weight: 0.35 kg

• Certifications: CE, UL 508, IEC 61010-1, RoHS Compliant


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3. Core Features
• High-Performance Processing: 32-bit RISC processor (400 MHz) for fast execution of advanced excitation control algorithms.
• Ample Memory Capacity: 128 MB DDR3 RAM and 64 MB flash memory for storing control programs and historical data.
• Redundant Communication: Dual Masterbus 300 interfaces ensure reliable data exchange and system availability.
• Comprehensive Control Functions: Supports AVR, PFC, FCR, and field forcing for optimal generator performance.
• Enhanced Isolation: 2500 V AC isolation protects the processing core from external electrical disturbances.
• Advanced Diagnostics: Built-in fault detection and self-diagnostic functions for proactive maintenance and troubleshooting.
• Hot-Swap Capability: Module replacement without system shutdown minimizes maintenance downtime.

• Wide Temperature Range: Operates reliably in extreme industrial environments (-25°C to +70°C).


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4. Typical Applications
• Thermal Power Plants: Generator excitation control, turbine synchronization, grid connection management.
• Hydropower Stations: Governor control, voltage regulation, auxiliary system automation, remote monitoring.
• Nuclear Power Facilities: Reactor safety system coordination, power distribution control, data logging for regulatory compliance.
• Renewable Energy: Wind turbine generator excitation control, solar inverter grid integration, energy storage system (ESS) monitoring.
• Industrial Power Systems: Cogeneration plants, diesel generator sets, microgrid control.
5. Installation & Maintenance
Installation Steps
• Mounting: Install into UNITROL 5000 standard rack; secure with locking clips for stable backplane connection.
• Communication Wiring: Connect Masterbus 300 cables to redundant communication ports; use shielded cables for EMI protection.
• Power Connection: Wire dual 24 V DC power supplies to terminal blocks; verify correct polarity and redundant input configuration.
• Configuration: Load control programs and set parameters via ABB Control Builder software.
• Testing: Power on module; check LED indicators (Power, Communication, Processor Status); verify control algorithm execution and data processing accuracy.
Maintenance Tips
• Daily: Inspect LED indicators; monitor system logs for processor errors, communication anomalies, or memory issues.
• Weekly: Clean module surface and ventilation slots to prevent dust accumulation.
• Monthly: Verify communication link integrity with Masterbus 300 diagnostic tools; check memory usage and flash memory health.
• Quarterly: Test redundant power supply switchover; inspect isolation resistance.
• Annual: Update module firmware; replace aging components if necessary.
Technical Document | ABB XDD501A101 3BHE036342R0101 | Processor Module | UNITROL 5000 Series
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