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GCD207B101 3BHE024642R0101 High-Speed Counting & Hybrid I/O Module--KIMI
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
  • E-mail: plc66@qq.com

Product Description


ABB GCD207B101 3BHE024642R0101 High-Speed Counting & Hybrid I/O Module
High-Speed Counting & Hybrid I/O Control for ABB Advant Controller 400 Series & S800 I/O System
1. Product Overview

The ABB GCD207B101 (3BHE024642R0101) is a high-performance high-speed counting and hybrid I/O module, part of ABB's Advant Controller 400 series and S800 I/O system, designed for precise counting, signal acquisition, and equipment control in industrial automation and process control systems. It features 4 high-speed counting channels (max 100 kHz), 8 digital I/O channels (24 VDC), and multi-protocol communication (Modbus, Profibus DP, Ethernet/IP), enabling seamless integration with DCS, PLC, and HMI systems. The module is equipped with a rugged industrial design, conformal coating, and redundant power input, ensuring reliable operation in harsh industrial environments with high EMI, temperature fluctuations (-20°C to +70°C), and humidity variations (5% - 95%, non-condensing). With up/down counting, orthogonal encoding (x1, x2, x4), and a counting range of 0-65535, it is ideal for applications requiring high-precision position control, speed monitoring, and event counting in power generation, oil & gas, metallurgy, and manufacturing industries.


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2. Key Technical Specifications
• Brand & Model: ABB GCD207B101 (3BHE024642R0101)
• Product Type: High-Speed Counting & Hybrid I/O Module (Advant Controller 400/S800 I/O)
• Counting Channels: 4 High-Speed Counting Channels (Max 100 kHz)
• I/O Channels: 8 Digital I/O (24 VDC, Configurable as Input/Output)
• Counting Modes: Up/Down, Orthogonal Encoding (x1, x2, x4)
• Counting Range: 0 to 65535 (16-bit)
• Communication Interfaces: Modbus RTU/TCP, Profibus DP, Ethernet/IP
• Power Supply: 24 VDC (Redundant Power Input)
• Operating Temperature: -20°C to +70°C; Storage: -40°C to +85°C
• Physical Dimensions: 76 mm × 381 mm × 229 mm (3.0 in × 15.0 in × 9.0 in)
• Weight: 3.2 kg (7.05 lbs)
• Protection: Conformal Coating (Moisture, Dust, and Chemical Resistance)

• Certifications: CE, IEC 61131-2, RoHS Compliant


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3. Core Features
• High-Speed Counting: 4 channels with max 100 kHz input frequency for precise position/speed monitoring.
• Configurable Digital I/O: 8 channels (24 VDC) for flexible control of industrial equipment.
• Multi-Protocol Communication: Modbus, Profibus DP, and Ethernet/IP for seamless system integration.
• Redundant Power Input: 24 VDC redundant power supply for uninterrupted operation in critical applications.
• Rugged Industrial Design: Conformal coating and wide temperature range for harsh environments.
• Advanced Counting Functions: Up/down counting, orthogonal encoding, and preset value comparison.

• Diagnostic Capabilities: Real-time fault detection and status monitoring for predictive maintenance.


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4. Typical Applications
• Power Generation: Turbine Speed Monitoring, Generator Rotor Position Control, and Grid Synchronization.
• Oil & Gas: Pipeline Flow Measurement, Pump Speed Control, and Valve Position Monitoring.
• Metallurgical: Steel Mill Rolling Speed Control, Furnace Temperature Monitoring, and Material Handling.
• Manufacturing: Production Line Counting, Conveyor Speed Control, and Packaging Equipment Automation.
• Automotive: Robotic Arm Positioning, Assembly Line Speed Monitoring, and Quality Control.
5. Installation & Maintenance
Installation Steps
• Mounting: Install in Standard 19-Inch Rack (Use Mounting Brackets Included).
• Power Connection: Connect 24 VDC Redundant Power Supply (Ensure Proper Polarity).
• I/O Wiring: Wire 8 Digital Channels (24 VDC) and 4 Counting Channels to Sensors/Actuators.
• Communication Setup: Configure Modbus/Profibus/Ethernet via Front-Panel Interface or Software.
• System Integration: Integrate with ABB Advant Controller 400 or Third-Party DCS/PLC Systems.
Maintenance Tips
• Daily: Check Power and Status LEDs; Monitor Counting/Communication Status.
• Weekly: Inspect Wiring and Connectors for Damage or Loose Connections.
• Monthly: Verify Counting Accuracy (Test with Known Input Signals); Check I/O Channel Functionality.
• Quarterly: Update Firmware (If Required); Inspect Conformal Coating for Cracks/Peeling.
• Annual: Replace Redundant Power Supply Components (Preventive Maintenance).
Technical Document | ABB GCD207B101 3BHE024642R0101 | High-Speed Counting & Hybrid I/O Module | Industrial Automation
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