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3BHE024747R0101 GDC801A 3BHE024748P104 Rigi Crowbar Drive PCB--KIMI
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  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
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Product Description


ABB 3BHE024747R0101 GD C801 A 3BHE024748 P104 Rigi Crowbar Drive PCB & Accessory Kit
Crowbar System Control for ABB ACS 2000/ACS 5000 Medium Voltage Drives - Overvoltage Transient Protection
1. Product Overview

The ABB 3BHE024747R0101 (GD C801 A) is a high-performance Rigi Crowbar Drive PCB Var, paired with the 3BHE024748 P104 accessory kit, designed to control and drive the crowbar thyristor protection system in ABB ACS 2000 and ACS 5000 medium voltage AC drives. This PCB acts as the core control unit for the crowbar circuit, which rapidly clamps overvoltage transients caused by grid faults, load rejection, or other abnormal conditions, preventing damage to the drive's power modules, capacitors, and motor. The 3BHE024748 P104 kit includes critical interface components and wiring harnesses for seamless integration into the drive's control architecture, ensuring fast response (≤ 10 μs typical) and reliable operation in harsh industrial environments (-20°C to +85°C). With rugged conformal coating, high-power thyristor drive capability, and compatibility with ABB's medium voltage drive platforms, this assembly is essential for maintaining uptime and equipment safety in power generation, oil & gas, and heavy industry applications.


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2. Key Technical Specifications
• Brand & Model: ABB 3BHE024747R0101 (GD C801 A) + 3BHE024748 P104 Accessory Kit
• Product Type: Rigi Crowbar Drive PCB Var & Interface Accessory Kit
• Core Function: Crowbar Thyristor Drive, Overvoltage Transient Protection, Fault Response
• PCB Designation: GD C801 A101 (Rigi Crowbar Drive PCB Var)
• Accessory Kit: 3BHE024748 P104 (Interface Cables, Connectors, Mounting Hardware)
• Compatibility: ABB ACS 2000, ACS 5000 Medium Voltage AC Drives
• Thyristor Drive Rating: 2500 A, 3 kV (GTO Thyristor Compatibility)
• Response Time: ≤ 10 μs (Typical, Overvoltage Detection to Thyristor Trigger)
• Operating Voltage: 800 V (Nominal); Frequency: 50/60 Hz
• Protection Features: Overcurrent, Undervoltage, Overheating, Thyristor Fault Detection
• Physical Dimensions (PCB): 220 mm × 160 mm × 50 mm; Weight: 1.2 kg
• Operating Temperature: -20°C to +85°C; Storage: -40°C to +100°C
• Environmental Protection: Conformal Coated (Harsh Industrial Environment Resistance)

• Certifications: CE, IEC 61800-5-1, RoHS Compliant


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3. Core Features
• Fast Transient Response: ≤ 10 μs response time to clamp overvoltage events, protecting drive components.
• Rugged PCB Design: Conformal coating for dust, moisture, and chemical resistance in industrial settings.
• Integrated Protection: Overcurrent, undervoltage, and thyristor fault detection for system reliability.
• Plug-and-Play Accessory Kit: 3BHE024748 P104 ensures quick integration with minimal installation time.
• High-Power Compatibility: Drives 2500 A, 3 kV GTO thyristors for heavy-duty medium voltage applications.
• Seamless Drive Integration: Optimized for ABB ACS 2000/5000, reducing compatibility issues.

• Diagnostic Capabilities: Real-time fault logging for predictive maintenance and troubleshooting.


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4. Typical Applications
• Medium Voltage Drives: ABB ACS 2000/5000 in Power Generation, Oil & Gas, Petrochemical Plants.
• Industrial Motors: Large Induction Motors (Pumps, Compressors, Fans) in Mining, Metals Processing.
• Grid-Connected Systems: Wind Turbine Converters, Solar Inverters (Grid Fault Ride-Through).
• Heavy Industry: Steel Mills, Cement Plants, and Paper Mills (Critical Drive Protection).

• Energy Infrastructure: Power Distribution, Traction Systems, and Marine Propulsion Drives.


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5. Installation & Maintenance
Installation Steps
• Mounting: Secure PCB in Drive Control Cabinet (Use 3BHE024748 P104 Mounting Hardware).
• Wiring: Connect Thyristor Leads (2500 A, 3 kV Rated); Attach 3BHE024748 P104 Interface Cables.
• Power: Connect 800 V Drive Power Supply; Verify Isolation and Grounding.
• Configuration: Set Overvoltage Thresholds, Response Time, and Fault Alarms via Drive HMI.
• Testing: Trigger Simulated Overvoltage; Validate Thyristor Trigger and Fault Shutdown.
Maintenance Tips
• Daily: Check PCB LEDs (Power, Fault, Thyristor Status); Monitor Drive Fault Logs.
• Weekly: Inspect 3BHE024748 P104 Cables for Wear/Damage; Clean Conformal Coated PCB Surface.
• Monthly: Test Response Time (Overvoltage Simulation); Verify Thyristor Integrity.
• Quarterly: Inspect Power Connectors; Check Conformal Coating for Cracks/Peeling.

• Annual: Replace Aging Thyristors; Update PCB Firmware (If Required).


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Technical Document | ABB 3BHE024747R0101 GD C801 A | 3BHE024748 P104 | Crowbar Protection for Medium Voltage Drives
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