ABB ACS6000 S-093S 3BHB030475R0309 G2.03 Phase Module (93A High-Stability)

Product Description

The ABB ACS6000 S-093S 3BHB030475R0309 G2.03 is a 93A high-stability phase module with G2.03 hardware version, specifically designed for ACS6000 medium-voltage drive systems. It adopts advanced IGCT (Integrated Gate-Commutated Thyristor) technology and ABB proprietary fiber optic communication protocol to achieve efficient power conversion and anti-interference control signal transmission. The module integrates precision gate drive circuits, real-time thermal monitoring, and closed-loop water cooling interfaces (water flow ≥25 L/min, inlet water temperature ≤35°C), maintaining stable operation in high-temperature and dusty industrial environments. It supports hot-swappable maintenance without drive shutdown, complies with IEC 61800-5-1 and IEEE 519 international standards, has an insulation rating of 2000V AC/1min, operates stably at ambient temperatures from -10°C to +40°C, and has an IP20 front-panel protection rating, ensuring long-cycle reliability in heavy-duty motor control applications.

Product ID:3BHB030475R0309

ABB model name :S-093S G2.03

Table of Contents Description :S-093S G2.03 PHASE MODULE

Detailed description :S-093S G2.03

Change product ID (OLD) :

3BHB030475R0209

3BHB030475R0009

Key Functions

The S-093S 3BHB030475R0309 G2.03 provides core 93A high-stability drive phase control capabilities: High-precision phase voltage and current regulation via IGCT technology for smooth motor speed/torque control and grid harmonic compliance; 93A continuous rated current operation to withstand long-term heavy loads in industrial scenarios; Closed-loop water cooling system for efficient heat dissipation and 8000+ hours of continuous operation; Real-time thermal, overcurrent, overvoltage and short-circuit protection to safeguard power semiconductors and extend service life; Seamless integration with ACS6000 master controllers for centralized intelligent diagnostics and remote real-time monitoring; Hot-swap function to realize module replacement without system downtime, minimizing production interruption losses; Fiber optic communication to ensure stable control signal transmission in harsh electromagnetic interference environments.

Application Scenarios

The S-093S 3BHB030475R0309 G2.03 performs excellently in 93A high-stability motor control across mission-critical industrial sectors: Metallurgy for rolling mill main drives and heavy-duty plate shearing machine control, ensuring precise speed synchronization under extreme load shocks; Mining for large mine hoist and jaw crusher motor systems, optimizing energy efficiency and operational uptime in harsh underground environments; Power generation for supercritical boiler feed pump and induced draft fan motor drives, supporting rapid load changes and grid frequency regulation; Petrochemical refining for high-power reciprocating compressor and pipeline pump drives in cracking units; General heavy industry for high-power motor drives requiring 93A continuous operation and maximum reliability.

What is an ABB phase module?

The ABB phase module is a key power electronic component produced by ABB, mainly used for precisely controlling, monitoring and managing the phase of alternating current in power systems. 

They play a core role in various industrial and power applications, especially in scenarios that require high efficiency, high reliability and precise control.

Main functions and applications:

Phase control and synchronization: The phase module can precisely adjust and synchronize the voltage and current phases in multi-phase power systems. This is crucial for frequency converters, 

inverters and other equipment that need to be precisely synchronized with the power grid to ensure efficient energy conversion and stable system operation.

Power quality optimization: In some applications, phase modules can be used for power factor correction and harmonic management. 

By controlling the phase, they can help improve power quality, reduce reactive power loss, and lower harmonic pollution to the power grid.

Voltage and current monitoring: Many phase modules also have the ability to monitor three-phase voltage and current in real time, which helps to promptly detect abnormal conditions in the power grid, such as voltage imbalance, 

phase sequence errors or phase loss, thereby protecting connected equipment.

IGCT technology: ABB phase modules such as the mentioned S-093S (3BHB030475R0309) usually integrate IGCT (Integrated Gate Commutated Thyristor) technology. 

IGCT is an advanced power semiconductor device that combines the low conduction loss of thyristors with the fast switching and easy-to-control features of IGBTs (Insulated Gate Bipolar Transistors). 

This enables the IGCT phase module to perform exceptionally well in high-power and high-efficiency applications.

Widely applied in:

Medium and high voltage frequency converters/inverters: for example, in large motor drives (fans, pumps, extruders, etc.) and grid-connected systems of renewable energy (wind energy, solar energy).

High-voltage direct current transmission (HVDC) system.

Static reactive power compensator (STATCOM).

Industrial automation and process control systems are used to ensure the stable operation of complex equipment.

Rail transit traction system.

The ABB ACS6000 is a high-performance medium-voltage AC drive frequency converter launched by ABB. 

It is specifically designed for demanding single-motor or multi-motor applications, aiming to provide precise, efficient and reliable motor control solutions.

Main features

Modular design: The ACS6000 adopts a flexible modular design, which can be configured according to different application requirements, thereby achieving the best performance and cost-effectiveness. 

This design also makes the system highly reliable and easy to maintain.

High reliability: With a mature design and a relatively small number of components, the ACS6000 ensures high reliability. It usually adopts a fuseless design, further enhancing the stability of the system.

Direct Torque Control (DTC) : The ACS6000 integrates ABB's unique Direct Torque Control (DTC) technology. 

DTC is an advanced motor control algorithm that can achieve rapid and precise torque and speed control, thereby enhancing production efficiency and process accuracy.

Constant grid power factor: Throughout the entire speed range, the ACS6000 can maintain a constant grid power factor, which helps optimize power quality and reduce reactive power loss.

Safety: This frequency converter combines arc prevention design and rapid fault elimination function to ensure the safety of operators.

Wide power range: The ACS6000 has a wide power range, typically between 3.0MW and 36.0MW, making it suitable for various high-power industrial applications.

Industry-specific functions: It offers customized features for specific industries to meet the special needs of different production processes.

Application fields

ABB ACS6000 is widely used in industrial fields that require high-precision, high-power and high-reliability motor control, such as:

Metallurgical industry: Used for precise control of equipment such as rolling mills and coiling machines.

Shipbuilding industry: Used in ship propulsion systems, pumps and fans, etc.

Mining industry: Used for heavy machinery such as hoists, mills and conveyor belts.

Power industry: Used for large equipment such as pumps, fans and compressors.

Technical Specifications

• Global Inventory: 121 shared inventories worldwide, enabling direct procurement from overseas warehouses for faster delivery.
• Pricing & After-Sales: Competitive prices plus reliable after-sales warranty services.
• Customer Coverage: Serving clients across United States, Germany, Japan, South Korea, United Kingdom, France, Italy, Canada, Brazil, India, Australia, Russia, Spain, Netherlands, Switzerland, Sweden, Belgium, Austria, and Turkey.
• Product Quality: All items are brand new and original. Spare parts include a 1-year warranty, and all products are tested and certified.
• Discounts: Contact us for bulk-order discounts. We also offer further price adjustments if you receive lower quotes for identical products from other suppliers.