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PM858K02 | 3BSE082896R1 Redundant Processor Unit (AC 800M)--KIMI
  • Part number:PM858K02 3BSE082896R1
  • Product Origin:Sweden
  • HS CODE:8479909090
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
  • E-mail: plc66@qq.com

Product Description
ABB PM858K02 | 3BSE082896R1 Redundant Processor Unit (AC 800M)
Dual-CPU Redundancy for Uninterrupted Control in Critical Industrial Processes
1. Product Overview

The ABB PM858K02 (3BSE082896R1) is a high-availability redundant processor unit engineered for ABB AC 800M controllers within the System 800xA automation platform, delivering seamless operation for mission-critical industrial processes. As a fully integrated dual-CPU redundant core, it comes complete with two PM858 CPUs, dual TP830 baseplates, TB807 ModuleBus terminators, CEX‑bus expansion cable (TK850), RCU‑Link cable (TK851), and memory backup batteries, forming a comprehensive redundant control solution. Boasting a rapid failover time of ≤10ms between master and standby CPUs, it eliminates single points of failure, guaranteeing continuous process control even during hardware or software disruptions. Compatible with System 800xA 6.0.2 and Compact Control Builder 6.0.0‑1 and later, it supports real‑time data processing, seamless I/O integration, and redundant power supply setups, serving as the cornerstone for high‑reliability applications that demand zero unplanned downtime.


PM858K02  3BSE082896R1 (2).png

Product net depth: 135 millimeters

Product clear height: 186 millimeters

Product net width :119 millimeters

Net weight of the product: 2.7 kilograms

Product Number: 3BSE082896R1

ABB model name: PM858K02

Directory Description: PM858K02 Redundant Processor Unit

Package including:
2 pcs PM858, CPU
2 pcs TP830, Baseplate
2 pcs TB807, ModuleBus terminator
1 pcs TK850, CEX-bus expansion cable
1 pcs TK851, RCU-Link cable
2 pcs Battery for memory backup (4943013-6) one for each controller



Key Specifications

• Manufacturer: ABB
• Model: PM858K02 (Article No.: 3BSE082896R1)
• Product Type: Redundant Processor Unit for AC 800M Controller
• Control System Compatibility: ABB System 800xA 6.0.2+, Compact Control Builder 6.0.0‑1+
• Redundancy Architecture: Dual PM858 CPUs (Master/Standby), Dual TP830 Baseplates
• Failover Time: ≤10ms (Master‑to‑Standby Switchover)
• Clock Frequency: 33 MHz
• Memory: 16 MB
• Core Components: 2× TB807 ModuleBus Terminators, TK850 CEX‑bus Cable, TK851 RCU‑Link Cable, 2× Memory Backup Batteries (4943013-6)
• Communication Ports: 2× RJ45 Ethernet (IEEE 802.3, 10/100 Mbit/s), 2× RS‑232C (COM3: Non‑isolated, COM4: Isolated)
• Power Supply: Redundant 24 VDC Input (Dual Power Feed Supported)
• Dimensions: 119×186×135 mm (W×H×D)
• Net Weight: 2.7 kg
• Certifications: CE, UL, IEC 61508 (SIL 3 Capable for Safety Applications)
2. Core Features
• Dual‑CPU Redundancy: Two PM858 CPUs with automatic master‑standby switchover to eliminate single points of failure.
• Fast Failover: ≤10ms switchover time ensures zero process interruption during component faults.
• Complete Redundant Package: Includes baseplates, terminators, cables, and batteries for out‑of‑the‑box redundancy deployment.
• Seamless 800xA Integration: Works with System 800xA 6.0.2+ and Compact Control Builder for unified engineering and monitoring.
• Isolated Serial Communication: COM4 isolated RS‑232C port for secure long‑distance data transmission.
• Redundant Power Support: Dual 24 VDC input for power supply redundancy, preventing downtime from single power source failure.

• Hot‑Swappable Design: Allows module replacement without system shutdown (with proper redundancy configuration).


AC 800M.png


3. Typical Applications
• Oil & Gas: Critical process control in refineries, LNG plants, and offshore platforms requiring 24/7 uptime.
• Power Generation: Boiler control, turbine regulation, and grid management in thermal/hydropower/renewable facilities.
• Chemical & Petrochemical: Batch process control, reactor safety systems, and material handling with zero‑downtime requirements.
• Pulp & Paper: Paper machine drive control, pulp processing, and quality management for continuous production lines.
• Water & Wastewater: Treatment plant process control, pump station automation, and distribution network monitoring.

• Pharmaceutical: GMP‑compliant production lines with strict reliability and data integrity demands.


AC 800M(1).png


4. Installation & Maintenance
Installation: Mount dual TP830 baseplates on standard DIN rail; install PM858 CPUs, TB807 terminators; connect TK850/851 cables; attach memory backup batteries; wire dual 24 VDC power inputs; configure redundancy via 800xA Engineering; verify failover functionality and communication links.
Maintenance: Regularly check battery health for memory backup; monitor CPU status via 800xA Diagnostics; clean ventilation slots to prevent overheating; replace faulty modules promptly to maintain redundancy; test failover periodically to validate switchover performance.

Fault Diagnosis: Use 800xA System Diagnostics to identify CPU/memory/power faults; check Ethernet link status for communication issues; verify terminator connections for ModuleBus stability; inspect battery voltage for backup integrity; monitor failover logs for switchover events.


General info
Article number3BSE082896R1 (PM858K02)
RedundancyYes
High IntegrityNo
Clock Frequency33 Mhz
Performance, 1000 boolean operations0.36 ms
Performance0.36 ms
Memory16 MB
RAM available for application7.147 MB


PM856AK01  3BSE066490R1 Processor Unit(图3)


Features and benefits

•  ISA Secure certified - Read more

•  Reliability and simple fault diagnosis procedures

•  Modularity, allowing for step-by-step expansion

•  IP20 Class protection without the requirement for enclosures

•  The controller can be configured with 800xA control builder

•  The controller has full EMC certification

•  Sectioned CEX-Bus using a pair of BC810 / BC820

•  Hardware based on standards for optimum communication connectivity

    (Ethernet, PROFIBUS DP, etc.)

•  Built-in redundant Ethernet Communication ports


Recommended products and services



Name
High Integrity
Memory
Performance
Redundancy
No
12 MB (from 800xA 5.1 FP4)
0.46 ms
No
No
16 MB (from 800xA 5.1 FP4)
0.46 ms
No
Yes
32 MB
0.17 ms
No
Yes
32 MB
0.17 ms
Yes
No
16 MB
0.36 ms
No
No
16 MB
0.36 ms
Yes
No
16 MB (from 800xA 5.1 FP4)
0.23 ms
No
No
32 MB
0.18 ms
No
No
32 MB
0.18 ms
Yes
Yes
32 MB
0.17 ms
No
Yes
32 MB
0.17 ms
Yes
No
64 MB
0.09 ms
No
No
64 MB
0.09 ms
Yes
Yes
64 MB
0.09 ms
No
Yes
64 MB
0.09 ms
Yes
No
256 MB
0.043 ms
No
No
256 MB
0.043 ms
Yes
Yes
-
Hot swap supported
Yes
No
-
Hot swap supported
Yes





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For the relevant manual, please click to download and learn about the specific parameters


PM858K02  3BSE082896R1 Redundant Processor Unit(图3)PM858K02  3BSE082896R1 .pdf



Technical Document | ABB PM858K02 3BSE082896R1 | AC 800M Redundant Processor Unit
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