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WOODWARD
WOODWARD 8901-067 Industrial Shielded Signal Cable Assembly
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
  • E-mail: plc66@qq.com

Product Description

WOODWARD 8901-067 Industrial Shielded Signal Cable Assembly

1. Product Description

WOODWARD 8901-067 is a standard multi-pair shielded signal cable assembly developed for LAM Research semiconductor process equipment, used for interconnection between IO control boards, chamber sensors and solenoid valves.

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Model Code Explanation: - 8901: Standard signal harness series for LAM process chamber internal wiring - 067: Specification code defining wire gauge, shielding structure, connector type and fixed length

This cable adopts 24AWG stranded tin copper conductors with PFA high-temperature, low-outgassing insulation. It features dual-layer shielding (aluminum foil inner shield + braided copper outer shield) to resist high-frequency plasma EMI inside etching and deposition cabinets. Equipped with molded D-Sub connectors on both ends with reinforced strain relief to prevent wire breakage under long-term mechanical vibration.

Core Specifications: 1. Wire: 24AWG multi-strand tin-plated copper, multiple twisted signal pairs 2. Insulation: PFA fluoropolymer, resistant to corrosive process gas vapor 3. Shielding: Double-layer full coverage shielding with dedicated drain wire for single-point grounding 4. Operating Temperature: -20°C ~ 125°C 5. Connector: Molded high-density D-Sub industrial plug, anti-dust and anti-humidity 6. Certification: UL, RoHS, semiconductor low-outgassing cleanroom certification

2. Core Product Functions

  • Stable Digital/Analog Signal Transmission Transmit low-voltage feedback signals from chamber limit sensors, pressure transducers and optical endpoint detectors, and deliver drive signals to gas & vacuum solenoid valves without signal distortion.
  • Strong Anti-EMI Interference Performance Double-layer shielding eliminates high-frequency RF noise generated by plasma power supplies, avoiding false safety interlock alarms caused by signal jitter.
  • High Temperature & Chemical Corrosion Resistance PFA insulation withstands continuous high temperature near process chambers and trace corrosive etchant vapors, preventing insulation aging, cracking and short-circuit risks.
  • Cleanroom Low-Outgassing Design Low-VOC halogen-free material avoids particle and organic contamination of wafer processing environment, meeting strict semiconductor fab production standards.
  • Vibration Resistant Molded Connector Assembly Integrated molded strain relief protects internal wires from repeated bending and cabinet vibration, ensuring stable pin contact during long-term continuous production.
  • Ground Loop Suppression Independent shield drain wire supports single-point cabinet grounding, effectively eliminating ground loop drift and intermittent signal loss faults.

3. Typical Application Scenarios

  • LAM ICP Plasma Etching Equipment Interconnection wiring between main IO drive boards and process chamber vacuum gate valves, endpoint optical sensors.
  • PVD / CVD Thin Film Deposition Tools Signal harness for precursor gas solenoid valves and chamber pressure monitoring sensors.
  • Load Lock Wafer Transfer Subsystems Safety interlock cable for chamber door limit switches and robot position feedback sensors.
  • Plasma Ashing & Photoresist Stripping Machines Control wiring for purge gas valves inside high-temperature process cabinets.
  • Semiconductor Wet Clean Auxiliary Control Cabinets Interconnection cable for chemical dosing pump sensors and isolation valves.

4. Common Faults & Troubleshooting Solutions

4.1 Intermittent Signal Loss & Unstable Solenoid Valve Action

Causes: Damaged molded strain relief leading to internal wire breakage; loose crimped D-Sub connector pins; disconnected shield drain wire. Solutions: Check connector outer jacket for cracks; test each wire pair continuity with multimeter; replace complete cable assembly if internal wires are damaged.

4.2 Random False Interlock Alarms Caused by EMI Noise

Causes: Torn outer braided shielding; shield drain wire not connected to cabinet ground terminal; cable routed parallel with high-power RF plasma cables. Solutions: Inspect full cable shielding integrity; reattach drain wire to designated single-point ground; re-route signal cable separated from high-power wiring.

4.3 Insulation Degradation, Cracking or Chemical Swelling

Causes: Long-term exposure to high-concentration corrosive process vapors; cable layout too close to heating elements exceeding 125°C temperature rating. Solutions: Relocate cable away from high-temperature hot zones; replace with original 8901-067 harness to maintain chemical resistance performance.

4.4 D-Sub Connector Pin Oxidation & Poor Contact

Causes: Humid cleanroom environment, residual process condensate accumulated on metal contact pins. Solutions: Disconnect cable, clean pins with isopropyl alcohol and fully dry; apply thin anti-oxidation contact grease for long-term protection.

4.5 IO Board Short Circuit Triggered After Cable Installation

Causes: Melted internal insulation leading to adjacent conductor short circuit inside cable jacket. Solutions: Disconnect both cable ends, measure all wire pairs for short circuit; replace the entire harness, field splicing is prohibited in semiconductor production equipment.

5. Import & Compliance Document Information

1. Required customs documents: Certificate of Origin (COO), Certificate of Conformity (COC) 2. SDS/MSDS safety data sheet for low-outgassing cable materials 3. Factory outgoing electrical continuity test report 4. HS Code: 85447000 Shielded insulated electrical cable assemblies 5. Country of Origin: United States; Gross Weight varies based on fixed length 6. Lead Time: In stock 1~3 working days; custom length order 3~6 weeks 7. Matching accessory: Anti-static storage bag, D-Sub connector dust cap


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