The ABB PPD113B01-10-15000 with official order code 3BHE023784R1023 is the core processor module of the ABB AC 800PEC process control system, engineered for high-precision, high-speed and redundant industrial process control applications such as power generation, petrochemical and metallurgy. It integrates a high-performance floating-point processor with dedicated process control algorithms, supporting ultra-fast real-time data processing and deterministic control with millisecond-level response delay, perfectly adapting to complex continuous process control scenarios requiring high precision and stability. The module natively supports 1:1 hot standby redundant configuration, realizing seamless switchover (<5ms) between master and slave controllers without process interruption or data loss, maximizing the uptime of critical industrial processes. Built with industrial-grade rugged design, it integrates multi-level EMC protection, anti-vibration structure and wide-temperature adaptation, operating stably in -40°C to +70°C harsh industrial environments with strong electromagnetic interference, and is fully compatible with all AC 800PEC system I/O, communication and power modules, forming a complete, scalable and highly reliable process control solution.    

The PPD113B01-10-15000 3BHE023784R1023 is equipped with a high-end industrial floating-point processor optimized for process control, supporting parallel processing of multiple control loops and complex mathematical algorithm operations with a computing capacity of up to 1.2 GFLOPS, which can handle thousands of I/O points and hundreds of control loops simultaneously without performance degradation. It adopts ABB's proprietary redundant synchronization technology, realizing real-time data synchronization between master and slave processors with a synchronization delay of less than 1ms, ensuring consistent control logic and process data of the two controllers. The 1:1 hot standby redundant design supports seamless switchover in case of master controller hardware fault, software exception or power failure, with a switchover time of less than 5ms, which is completely transparent to the field process and I/O modules, avoiding process fluctuation or shutdown caused by controller failure. The module also supports redundant network connection and redundant power supply, forming a three-dimensional redundant protection system with the controller redundancy to further improve the system's fault tolerance and operational reliability.

The PPD113B01-10-15000 integrates a rich industrial communication interface, including dual redundant Ethernet ports (supporting Modbus TCP/IP, Profinet, Ethernet/IP), a dedicated redundant synchronization port, and a high-speed backplane bus interface, realizing seamless connection with AC 800PEC I/O modules, remote communication units and upper monitoring systems. The high-speed backplane bus supports a transmission rate of up to 1Gbps, ensuring fast and reliable data exchange between the processor and I/O modules with a data transmission delay of less than 0.5ms. The module is fully compatible with ABB's Freelance Engineering Tool software, supporting graphical configuration of control logic, online programming, debugging and fault diagnosis, and realizing seamless integration with other ABB control systems such as AC 800M and Advant OCS. It also supports third-party system integration via standard industrial communication protocols, making it easy to connect with HMI, SCADA, MES and ERP systems to form a complete industrial automation and information integration solution.

The PPD113B01-10-15000 3BHE023784R1023 is designed with industrial-grade full ruggedness, adopting a metal alloy housing with anti-corrosion and anti-static coating, which has high mechanical strength and can withstand industrial vibration (5-50Hz, IEC 60068-2-6) and shock (IEC 60068-2-27) impact, avoiding hardware damage caused by on-site mechanical stress. The module integrates a multi-level EMC protection system compliant with IEC 61000-4 standards, with built-in EMC filters, surge suppressors and isolation circuits, which can effectively resist electromagnetic interference from industrial equipment such as frequency converters and high-voltage motors, and power grid surges, ensuring stable operation of the controller in strong interference environments. It supports a wide operating temperature range of -40°C to +70°C and a wide voltage power supply (24VDC ±20%), adapting to the harsh power grid and environmental conditions of industrial sites. The module is also equipped with comprehensive fault diagnosis and protection functions, including overvoltage, overcurrent, overheating and short-circuit protection, with real-time fault alarm and record functions for quick on-site troubleshooting.