Microset 104988-E03 Precision Speed & Position Controller
High-Accuracy Closed-Loop Controller for Industrial Speed Synchronization & Positioning
1. Core Overview
The Microset 104988-E03 is a high-precision closed-loop speed and position controller, engineered for industrial automation applications requiring ultra-reliable speed synchronization, precise positioning, and torque regulation. It integrates a high-speed microprocessor, analog/digital I/O, and encoder feedback interfaces to deliver ±0.01% speed accuracy and micron-level position resolution, making it ideal for packaging machinery, printing presses, textile lines, and labeling equipment. With a rugged industrial design, it supports 24Vdc/110-230Vac power input, operates in harsh temperature ranges, and features plug-and-play configuration to streamline on-site commissioning and integration with servo drives, frequency inverters, and PLC systems.
• Core Role: Closed-loop speed synchronization, precision position control, torque regulation for industrial machinery
• Key Specs: ±0.01% speed accuracy; 0.001 RPM resolution; 24Vdc/110-230Vac power; -10°C to +60°C operating temp
• Model Info: 104988-E03; Microset Precision Controller Series; closed-loop feedback-enabled
• Reliability: IP20 front panel; EMI/RFI immunity; galvanic isolation; CE/UL/RoHS certified
2. Control Performance & Feedback Features
This controller supports dual control modes (speed closed-loop, position closed-loop) that can be switched via digital input or software configuration. It accepts incremental encoder feedback (up to 1MHz sampling rate, A/B/Z channels) and magnetic pickup inputs for speed/position detection, with built-in signal conditioning to suppress industrial noise. The analog output (±10V, 16-bit resolution) drives servo drives or frequency inverters, while digital I/O (8 in/4 out) interfaces with limit switches, home sensors, and PLCs for interlock control. It also integrates advanced functions such as electronic gearing, cam profiling, and ramp-up/ramp-down control to meet complex motion requirements of high-speed automation lines.
• Control Modes: Closed-loop speed (±0.01% accuracy); closed-loop position (micron-level resolution)
• Feedback Inputs: Incremental encoder (1MHz, A/B/Z); magnetic pickup; 2.5kV galvanic isolation
• Outputs: Analog (±10V, 16-bit) for drives/inverters; digital (4 out, 24Vdc, 0.5A) for alarms/interlocks
• Advanced Functions: Electronic gearing; cam profiling; ramp-up/ramp-down; speed synchronization lock
3. Industrial System Integration & Installation
The Microset 104988-E03 features a compact DIN-rail mount design that fits standard industrial control cabinets, with screw-terminal wiring for secure connection of power, feedback, and I/O signals—no specialized connectors required. It supports Modbus RTU communication via RS-485, enabling seamless data exchange with PLCs, SCADA, and HMI systems for remote monitoring, parameter adjustment, and fault diagnosis. The front-panel LCD display and pushbuttons allow on-site configuration and real-time status viewing (speed, position, fault codes), while the built-in non-volatile memory stores configuration parameters to prevent data loss during power outages. It is compatible with most industrial servo drives and frequency inverters, with plug-and-play logic to reduce commissioning time by up to 50%.
• Mounting & Wiring: DIN-rail mount (35mm); screw-terminal connections; compact 120×90×60mm form factor
• Communication: Modbus RTU (RS-485); remote parameter adjustment; SCADA/HMI integration; fault data upload
• On-Site Operation: Front-panel LCD + pushbuttons; real-time status display; local configuration without software
• Compatibility: Universal servo drives/frequency inverters; PLCs (Siemens/Allen-Bradley/Yaskawa); industrial sensors
Typical Applications & Industrial Compliance
Key Sectors: Packaging machinery, printing presses, textile production lines, labeling equipment, automotive component assembly, semiconductor handling.
Use Cases: Multi-machine speed synchronization, precise web tension control, label positioning, cam-driven motion sequencing, high-speed indexing.
Compliance: CE certified; UL 508 industrial control standard; RoHS compliant; IEC 61000 EMC immunity for industrial environments.
Spare Part Grade: Microset original genuine controller; factory-tested for precision and reliability; 1-year standard warranty with extended support options.
YMGK Purchase Information
This section covers key details customers care about regarding purchasing, to support your global industrial product procurement needs.
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- Product Quality: All items are brand new and original. Spare parts include a 1-year warranty, and all products are tested and certified.
- Discounts: Contact us for bulk-order discounts. We also offer further price adjustments if you receive lower quotes for identical products from other suppliers.
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Technical Documentation | Microset 104988-E03 | Precision Speed & Position Closed-Loop Controller for Industrial Automation
