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PDD500A101 3BHE037649R0101 Redundant Power Distribution Unit--KIMI
  • Warehouse: Spot
  • Warranty: 365 days
  • Quality: Original module
  • Condition: New
  • Shipping method: Courier delivery

  • Contact person: LI MING
  • Contact number: +86 18059884790
  • WeChat:18059884790
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Product Description


ABB PDD500A101 3BHE037649R0101 Redundant Power Distribution Unit (HVD System)
High-Power Redundancy & Protection for ABB Medium/High-Voltage AC Drive Systems
1. Product Overview

The ABB PDD500A101 (3BHE037649R0101) is a high-capacity redundant power distribution unit specifically engineered for ABB medium and high-voltage AC drive systems (e.g., ACS 6000, ACS 800MV), serving as the critical power hub for drive control cabinets, IGBT modules, and auxiliary control components. It features dual-redundant high-voltage input channels, intelligent load distribution, and comprehensive protection mechanisms against overcurrent, overvoltage, undervoltage, and short-circuit faults. With reinforced insulation (5000 VAC input-output isolation), rugged metal enclosure, and wide operating temperature range (-30°C to +80°C), this unit delivers reliable performance in harsh industrial environments with high electromagnetic interference, vibration, and temperature fluctuations. Designed for seamless integration with ABB drive systems, it supports automatic redundant input switchover within milliseconds, ensuring uninterrupted operation of critical heavy-duty loads in power generation, metallurgy, mining, and petrochemical applications.


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2. Key Technical Specifications
• Brand & Model: ABB PDD500A101 3BHE037649R0101
• Product Type: Redundant Power Distribution Unit (for Medium/High-Voltage Drives)
• Core Function: High-Power Distribution, Redundancy Management, Fault Isolation & Protection
• Input Voltage: 2 x 400 V AC (3-Phase; Input Range: 380-440 V AC)
• Output Channels: 6 x 24 V DC (10 A Per Channel, 60 A Total) + 2 x 230 V AC (5 A Per Channel)
• Isolation Rating: 5000 V AC (Input-to-Output); 2500 V AC (Channel-to-Channel)
• Redundancy Switchover Time: ≤ 5 ms (Automatic, Uninterrupted)
• Protection Features: Overcurrent, Overvoltage, Undervoltage, Short-Circuit, Phase Loss Protection
• Cooling Method: Forced Air Cooling (Integrated Fan with Temperature Control)
• Operating Temperature: -30°C to +80°C; Storage Temperature: -40°C to +90°C
• Enclosure: IP20 Metal Enclosure (Rack-Mountable, 19-Inch Standard)
• Physical Dimensions: 482 mm × 300 mm × 177 mm; Weight: 18 kg

• Certifications: CE, IEC 61800-5-1, UL 508, RoHS Compliant


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3. Core Features
• Dual-Redundant 3-Phase Inputs: Millisecond-level automatic switchover ensures zero downtime for critical loads.
• Mixed Voltage Outputs: 6 x 24 V DC for control modules and 2 x 230 V AC for auxiliary devices, one-unit power solution.
• Reinforced Isolation: 5000 V AC input-output isolation protects low-voltage control circuits from high-voltage surges.
• Multi-Layer Protection: Comprehensive fault protection prevents damage to drive components and ensures system safety.
• Temperature-Controlled Cooling: Integrated fan reduces energy consumption and extends component lifespan.
• Real-Time Monitoring: LED indicators + RS-485 (Modbus RTU) for remote status tracking and fault diagnostics.

• Rugged Enclosure: IP20 metal housing with corrosion-resistant coating for heavy industrial environments.


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4. Typical Applications
• Medium/High-Voltage Drives: ABB ACS 6000/800MV for large motor control in steel mills and cement plants.
• Power Generation: Turbine Drive Systems, Generator Auxiliary Power Supply, Grid-Connected Converter Control.
• Metallurgical Processing: Electric Arc Furnace Drives, Rolling Mill Main Drive, Continuous Casting Equipment.
• Mining Industry: Conveyor Belt Drives, Hoist Systems, Crusher Motor Power Distribution.

• Petrochemical: Centrifugal Compressor Drives, Pipeline Pump Control, Refinery Process Power Supply.


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5. Installation & Maintenance
Installation Steps
• Mounting: Install into standard 19-inch rack; secure with mounting brackets and verify level placement.
• Input Wiring: Connect dual 3-phase 400 V AC inputs to terminal blocks; use copper cables (≥ 10 mm²) and torque to specs.
• Output Wiring: Connect 24 V DC loads (control modules) and 230 V AC loads (auxiliaries); label channels clearly.
• Cooling Setup: Verify fan airflow direction; ensure rack ventilation space (≥ 100 mm front/back).
• Testing: Power on; check LED status; test redundant switchover by disconnecting one input; verify output stability.
Maintenance Tips
• Daily: Check LED indicators (Power, Redundancy Status, Fault); monitor fan operation and output voltage.
• Weekly: Inspect input/output terminals for loose connections or overheating; clean air filters.
• Monthly: Test redundant switchover function; measure isolation resistance with a megohmmeter.
• Quarterly: Calibrate protection thresholds; inspect fan bearings and replace if noisy.
• Annual: Replace aging capacitors and filters; perform full system load test.
Technical Document | ABB PDD500A101 3BHE037649R0101 | Redundant Power Distribution Unit | Medium/High-Voltage Drives
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