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The VIBRO-METER MPC4 (200-510-078-115) is a highly specialized Machinery Protection Card within the Meggitt Vibro-Meter VM600 Series Machinery Protection System (MPS). It's designed for continuous, online monitoring of critical rotating machinery, providing both protection and real-time condition monitoring data.
Product Description
The MPC4 (200-510-078-115) is a sophisticated card that utilizes Digital Signal Processing (DSP) techniques for real-time measurement and monitoring. It's capable of simultaneously receiving and processing:
- Up to four dynamic signal inputs: These can be configured for various transducer types, including accelerometers (measuring acceleration), velocity transducers (measuring velocity), and proximity probes (measuring displacement or gap). This allows it to monitor parameters like relative and absolute vibration, Smax (maximum peak-to-peak vibration in an orbit), eccentricity, thrust position, and dynamic pressure.
- Up to two speed/tachometer inputs: These are crucial for measuring rotational speed and providing a phase reference signal, essential for advanced vibration analysis techniques like order tracking (analyzing vibration at specific multiples of rotational speed).
The card features programmable broad-band and narrow-band filters, enabling precise analysis of specific frequency ranges. It also offers simultaneous amplitude and phase monitoring in order-tracking mode. For protection, it has user-programmable Alert, Danger, and OK set points, with the capability for adaptive alarm levels. This model of the MPC4 is known for its high reliability and often comes with SIL 2 (Safety Integrity Level 2) approval, making it suitable for safety-critical applications.
Like other MPC4 cards, this version requires an IOC4T (Input/Output Card) to form a complete card pair, as the IOC4T handles the physical sensor connections and provides buffered outputs of the raw signals.
Product Specifications
- Manufacturer: Meggitt (Vibro-Meter® product line)
- Model: VM600 MPC4 Machinery Protection Card
- Part Number: 200-510-078-115
- Inputs:
- Tacho range: 0.016 Hz to 50 kHz
- DC range: 0 to ±20 V
- AC range: Max. ±10 V
- Frequency band (vibration): 0.1 Hz to 10 kHz
- Frequency band (gap/position): DC to 1 Hz
- Dynamic Signal Inputs: 4 channels (programmable for acceleration, velocity, displacement/proximity, pressure).
- Speed/Phase Reference Inputs: 2 channels (individually programmable, supports various speed sensor types).
- Processing: On-board multi-channel DSP. Supports digital filtering (high-pass, low-pass, band-pass), integration/differentiation, rectification (RMS, mean, true peak, peak-to-peak), order tracking (amplitude and phase), and transducer-target gap measurement.
- Alarm Programming: Fully programmable Alert and Danger set points, time delay, hysteresis, and latching. Supports adaptive alarm levels.
- Outputs (via IOC4T): Processed analog outputs (0-10V or 4-20mA) for dynamic and speed signals. Buffered "raw" dynamic signal outputs via BNC connectors on the IOC4T.
- Communication: VME bus (D16 / A24 slave mode) for rack internal communication, RS-232 port for configuration.
- Power Supply: Supplied from the VM600 rack (5 VDC and ±12 VDC).
- Physical: 6U height (262 mm), 20 mm width, 187 mm depth. Weight approximately 0.40 kg.
- Environmental: Operating Temperature: -25°C to +65°C, Humidity: 0 to 90% non-condensing.
- Approvals: Designed for high reliability and often features SIL 2 approval.
Comparison with VIBRO-METER MPC4 200-510-064-019
The part number suffix typically indicates a specific version or variant of the MPC4 card. While both 200-510-064-019 and 200-510-078-115 are MPC4 cards within the VM600 series and share the core functionalities described above (4 dynamic inputs, 2 speed inputs, DSP processing, alarm capabilities), the numerical differences in the part number often denote:
- Minor Hardware Revisions: Incremental improvements in component selection, circuit board layout, or manufacturing processes.
- Firmware Versions: The embedded firmware might be updated to include minor feature enhancements, bug fixes, or performance optimizations.
- Specific Certifications/Compliance: One version might have specific certifications (e.g., for certain hazardous area classifications or industry standards) that the other doesn't, or a newer version might comply with updated standards.
- Software Compatibility: Newer versions might require a specific minimum version of the VM600 MPSx configuration software.
Without direct access to Meggitt's detailed product change notes for these specific part numbers, the exact differences are typically subtle and relate to internal revisions rather than fundamental changes in functionality. Both are robust MPC4 cards providing essential machinery protection.
Product Application Cases
The VIBRO-METER MPC4 (200-510-078-115) is crucial in industries where the continuous and reliable operation of large, critical rotating machinery is paramount.
- Power Generation: Used extensively for monitoring turbines (steam, gas, hydro), generators, and large pumps to detect issues like imbalance, misalignment, bearing degradation, and shaft cracks, preventing costly downtime and ensuring grid stability.
- Oil and Gas Industry: Applied on compressors, pumps, and large fans in refineries, pipelines, and offshore platforms to safeguard operations in hazardous environments, enabling predictive maintenance and preventing catastrophic failures.
- Petrochemical and Chemical Processing: Protects vital rotating equipment such as reactors, mixers, and various pumps/compressors, contributing to process efficiency and safety in continuous chemical production.
- Pulp and Paper Industry: Monitors machinery like dryer sections, refiners, and large motors, ensuring continuous operation and product quality in paper mills.
- Heavy Manufacturing: Utilized in sectors like mining, metals, and cement on large motors, gearboxes, and conveyor systems to enhance reliability and reduce maintenance costs.
This MPC4 card, like its counterparts, forms the intelligent core of a machinery protection system, providing the necessary data acquisition and alarm logic to protect valuable assets and optimize industrial operations.
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Browse the YMGK website to address the issues that customers are more concerned about
一:Regarding the quality of the product and after-sales service
Status: 100% original
Warranty period: 12 months.
Payment method: T/T. Currencies for receipt: US dollar, New Zealand dollar, Chinese yuan, euro, Hong Kong dollar, Australian dollar, British pound, Canadian dollar, ruble and other global currencies
MVIBRO-METER MPC4 200-510-078-115 arket price: RMB45000-RMB50000 (For reference only)
二:How to purchase
YMGK offers one-stop global industrial product procurement
Sales Manager: Li Ming
WHATSAPP:+86 18059884790 (Click to add)
Email:plc66@qq.com
We have 121 shared inventories worldwide, with direct procurement from overseas warehouses. We offer favorable prices and after-sales warranty services.
Our customers come from the United States, Germany, Japan, South Korea, the United Kingdom, France, Italy, Canada, Brazil, India, Australia, Russia, Spain, the Netherlands,
Switzerland, Sweden, Belgium, Austria and Turkey
All products are brand new and original. The warranty period for spare parts is one year and they have been tested and certified.
If you need to order more than one product, please contact us and we can offer you a discount.
If you find that other suppliers offer lower prices for the same products, we are also willing to provide you with further discounts based on the budget.
If you have any other questions, please feel free to contact us at any time.