ABB 216NG63A HESG441635R1 Communication Gateway Module

Product Description

The ABB 216NG63A HESG441635R1 is a high-performance industrial communication gateway module designed for seamless integration with ABB's Symphony Plus and AC 800M distributed control systems (DCS), enabling secure and reliable data exchange between heterogeneous industrial networks and devices. Engineered for harsh industrial environments, this module features robust galvanic isolation between communication ports, advanced electromagnetic interference (EMI) shielding, and a rugged industrial-grade enclosure that withstands extreme temperatures, vibration, humidity, and electrical noise. Its compact rack-mount design optimizes control cabinet space utilization, while plug-and-play functionality simplifies installation, configuration, and commissioning. Supporting multiple industrial communication protocols, the 216NG63A acts as a critical interoperability hub for modern industrial automation systems, ensuring seamless connectivity between field devices, controllers, and upper-level monitoring/management systems.

Key Functions

The core function of the 216NG63A  HESG441635R1 module is to facilitate protocol conversion and data routing between diverse industrial communication networks, supporting protocols such as Modbus RTU/TCP, PROFIBUS DP, Ethernet/IP, OPC UA, and ABB's native Industrial Communication Bus (ICB). It enables bidirectional data exchange between field devices (sensors, actuators, VFDs), PLC/DCS controllers, HMIs, SCADA systems, and enterprise-level MES/ERP platforms with low latency and high data integrity. The module features built-in data mapping and scaling capabilities to translate data formats between different protocols, and supports configurable data transfer rates and communication parameters to adapt to diverse network requirements. It provides comprehensive diagnostic functions for real-time monitoring of network status, link health, and data transmission errors, with alarm generation for proactive maintenance. Additionally, it incorporates cybersecurity features including access control, data encryption, and firewall functionality to protect industrial networks from unauthorized access, and supports redundant communication paths to ensure uninterrupted data flow in mission-critical applications.

Application Scenarios

The ABB 216NG63A HESG441635R1 communication gateway module is widely deployed across industrial sectors requiring seamless interoperability between heterogeneous automation systems. In power generation facilities (thermal, hydro, nuclear, wind, solar), it connects turbine control systems, switchgear, and auxiliary equipment to the central DCS, enabling unified monitoring and control of diverse subsystems. In oil and gas upstream/midstream/downstream operations, it bridges communication between pipeline SCADA systems, wellhead RTUs, and refinery DCS platforms, ensuring end-to-end data visibility across the supply chain. For chemical and petrochemical plants, it integrates batch process controllers, analytical instruments, and safety systems into a unified communication architecture to support process optimization and compliance reporting. In manufacturing industries (automotive, food & beverage, pharmaceuticals), the module connects production line PLCs, robotic systems, and quality control devices to factory-wide MES systems for real-time production monitoring and traceability. Additionally, it is used in water and wastewater treatment plants to integrate remote pump stations, water quality analyzers, and central control systems, and in building automation for connecting HVAC, lighting, and security systems to enterprise management platforms.

Technical Specifications

Contact Information

• Sales Manager: KI MI
• WeChat: 18059884790
• WHATSAPP: +86 18059884790 (Click to add)
• Email: plc66@qq.com

Core Advantages

• 121 shared inventories worldwide, with direct procurement from overseas warehouses.
• Provide favorable prices and professional after-sales warranty services.
• All products are brand new and original; spare parts come with a one-year warranty and have been tested and certified.
• For orders of more than one product, contact us to get an exclusive discount.
• If other suppliers offer lower prices for the same products, we are willing to provide further discounts based on your budget.

Customer Distribution

Our customers are from: United States, Germany, Japan, South Korea, United Kingdom, France, Italy, Canada, Brazil, India, Australia, Russia, Spain, Netherlands, Switzerland, Sweden, Belgium, Austria, and Turkey.

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